Hey obbm,
I have heard of this problem, but never experienced in either our Sport or OB. What I think is involved is in the adjustment of the Spectra lines at the rudder itself. I had to replace the rudder assembly on the Sport after our GAFFE I excursion from Jax to the Everglades back in 2005.
http://www.hobiecat.com/community/viewt ... ight=gaffe
My Sport became the filling in a Tarpon sandwich after some travel over a seriously potholed dirt road near JAX on the return trip. Fortunately. the bending of my rudder post did not occur on the way down the Florida East Coast, otherwise the boat would have been generally unusable for most of the trip. I tried putting the rudder post in my heavy duty vice and pounding (with a 5 lb. sledge) or bending with some large Vise Grips to try to straighten out the rudder assembly. But those Hobie rudder posts are tough, so I had to finally order a new one from my Hobie dealer. The top part of the figure shows the new rudder post, while the lower part shows the damaged post on my rudder before removal and replacement. Note the sharp bend in the attachment region in the bottom part of the pic.
Here is a pic of the original rudder control line attachment to the top of the damaged rudder assembly. To avoid play in the rudder, the solution (at least for me) was simply to make certain the slack was removed from the rudder control lines, and then to tighten the securing screws on the top of the rudder itself. Both of my rudders are the original versions that came with the boats back in 2004 and 2005. Anyway, I think that many, if not most of the "wandering rudder" syndromes can be traced back to adjustment of the rudder control lines at the dealership when the boats are undergoing final assembly and checkout before delivery to the customer. Hobie does not do this at the factory, at least for the original rudders, to avoid rudder damage during transit. Nothing fancy, but just make certain that these Spectra lines are snug (as in the pic), but not necessarily real tight first before doing anything else. If they are too tight, the rudder will most likely not operate smoothly (or at all!) without the lines binding. Just my $.02 worth. Good luck.
Best,
Dick