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PostPosted: Thu Nov 26, 2009 3:28 pm 
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Joined: Thu Sep 17, 2009 12:35 pm
Posts: 313
Location: Lake Champlain, Vermont
How do you get out the old (metal) cam out? Pound out the pin? Seems tough.

Also any cool ideas for removing the tensioner screw corroded in place and cracked? I drilled one out and then torched (melted) the rest then re-tapped. Too much work.

Tnx.

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PostPosted: Fri Nov 27, 2009 9:01 am 
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Joined: Wed May 17, 2006 7:49 am
Posts: 1053
Location: North Carolina
I've never done it but I have a casting in front of me. I would think a large screw extractor might remove the plastic screw, if not I would melt it out as well. The cam has a double flared pin through it. Removing it will ruin the pin but I would think some sister screws would be a good replacement. Most likely drill the flare off one end and knock it out. The old style is a better system, if only it would kick loose.


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PostPosted: Fri Nov 27, 2009 11:35 am 
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Joined: Mon May 09, 2005 10:25 am
Posts: 4178
Location: Jersey Shore
I agree, drill out one side of the flare pin (probaby about a 1/4" drill bit) then drive the pin through the casting using a punch. Replace with a sister screw.

However, unless you already have a spare hook (it's not really a cam), I doubt you'll be able to find one since Hobie stopped supporting the old rudder system about 25 years ago. You'll most likely have to buy an entire used lower casting if you can find someone selling one.

sm


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PostPosted: Wed Dec 16, 2009 7:15 am 
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Joined: Sun Jun 21, 2009 7:32 am
Posts: 424
Location: Lake Gaston, NC
I have a good old casting that I just found and probably some new cams if I can find them.


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PostPosted: Wed Dec 16, 2009 9:41 am 
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Joined: Tue May 27, 2003 12:44 pm
Posts: 15036
Location: Oceanside, California
Yes, drill off or thin one side of the press pin. Then punch out.

Surf City has a video on this using the H16 casting. Same process though.

[youtube]http://www.youtube.com/watch?v=zUUA7l6fzIk&feature=player_embedded[/youtube]

http://www.surfcitycatamarans.com/video.html

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